Pityguy, you're on the right track. I use the Mcmaster Carr 1" bore, case hardened teeth, 12,13,14 tooth #40 sprockets. I take the standard Peerles disc brake(fine splined), stick them in a vice and press them to the Peereless disc brake and weld them up. Pretty easy.
the only problem with that is, the 11 tooth only goes up to a 7/8" bore,(From what I see....will keep looking)
Good call Pitguy!